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Hardware & Fasteners
Screws, bolts, rivets and metal fastener parts
Stable hardness / 24h mesh belt line / Low scrap rate
Stable heat treatment for various metal fasteners, supporting 24-hour continuous mesh belt production with consistent hardness and ultra-low scrap rate.
Solution
Fasteners require uniform hardness and stable carburized layers to prevent assembly defects. Uneven heating leads to inconsistent batch quality. Rexin mesh belt heat treatment lines serve 4.8–14.9 grade bolts and nuts. Integrated processes support continuous mass production and lower rejection rates.
Fastener Heat Treatment Principle & Full Process
We adjust heating temperature, holding time and cooling speed to control internal metal grain, achieving target tensile strength and hardness for different strength grades. Standard Fastener Production Flow:
Fastener Grade Material & Heat Treatment Standard
|
Strength Grade |
Raw Material |
Heat Treatment Craft |
Hardness HRC |
Main Application |
|
4.8 / 5.8 |
Ordinary Carbon Steel |
Quenching + High Temp Tempering |
12–22 |
General machinery, furniture |
|
8.8 / 10.9 |
Medium Carbon Steel |
Quenching + Medium Temp Tempering |
22–39 |
Automotive, construction machinery |
|
12.9 / 14.9 |
Alloy Structural Steel |
Carburizing + Low Temp Tempering |
39–44 |
New energy, high-load equipment |
|
304 / 316 Stainless |
Stainless Steel Bar |
Solid Solution Annealing |
— |
Corrosion resistant hardware |
Core Mesh Belt Equipment For Fastener Production
|
Equipment Name |
Working Temp |
Core Function |
| Mesh Belt Carburizing Furnace | 850–950℃ | Automatic carbon potential control for low-carbon bolts |
|
Mesh Belt Quenching Furnace |
800–950℃ |
Uniform rapid heating for consistent quenching hardness |
|
Mesh Belt Tempering Furnace |
150–650℃ |
Multi-zone temp control to eliminate quenching stress |
|
Continuous Degreasing Washer |
50–80℃ |
Remove residual quenching oil to avoid surface discoloration |
Hardness Control by Grade
8.8# HRC22–32 / 10.9# HRC32–39 / 12.9# HRC39–44
Case Depth Control by Size
M6 below 0.1–0.3mm / M8–M16 0.3–0.8mm / M20 above 0.8–1.5mm
Distortion Control
Total deformation ≤0.05mm per single fastener
Surface Quality
No oxidation, no decarburization, uniform matte finish
Fastener Industry Pain Points & Our Solutions
Unstable hardness batch to batch → Multi-zone independent PID temperature system
High continuous operation power cost → Nano composite energy-saving furnace lining
Quenching oil fume environmental trouble → Integrated fume purification system
Lack of production traceability → MES data recording intelligent control
Advanced Fastener Heat Treatment Tech
Automatic Carbon Potential Closed-loop Control: Real-time enriching gas adjustment, stable case depth
Waste Heat Recovery System: Recycle quenching waste heat for cleaning water preheating
MES Intelligent Production Line: Automatic parameter storage, real-time abnormal alarm MES
Conclusion
Fastener heat treatment determines the safety and service life of all mechanical connecting parts. As automotive, wind power and new energy industries demand higher 12.9+ grade fasteners, intelligent low-energy continuous mesh belt lines become mainstream.
Rexin China factory provides complete mesh belt quenching, carburizing, and tempering heat treatment lines for the fastener industry, supporting wholesale supply and custom manufacturing. Contact our engineering team for more information or to request a quote.
Our Products: Mesh Belt Furnace, Vacuum Furnace, Box Furnace, Pit Nitriding Furnace, Brazing Line, Sintering Furnace
Related Application Industries: Heat Treatment Process, Hardware & Fasteners, Tooling & Cutting Tools, Stainless Steel Strip & Tube, New Energy Auto Parts, Powder Metallurgy, Heat Exchanger, Aluminum Alloy, Bearing Parts
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If you’re interested in our heat treatment furnaces or customized solutions, contact us for professional support and tailored quotations. We look forward to long-term win-win cooperation.