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Dongguan Rexin Machinery Technology Co., Ltd.
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Installation and Debugging

Installation and Debugging

Skilled Engineers | ISO Standard Debugging Process | Zero Secondary Commissioning

Beyond manufacturing heat treatment equipment, our core strength lies in full-cycle installation and professional debugging. Every unit undergoes rigorous testing to achieve stable operation and consistent processing accuracy, helping you launch production smoothly after handover.

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Installation and Debugging

Part One: Service Overview

We offer full-cycle furnace commissioning services covering all critical test procedures:

 

  1. Cold no-fire furnace commissioning
  2. Heating curve calibration test
  3. Full power load performance test
  4. System air tightness leakage inspection
  5. Full workpiece load trial commissioning
  6. Real workpiece sample sintering & annealing test
  7. Post-treatment hardness testing
  8. Metallographic microstructure analysis

 

☞ This full commissioning phase directly defines your finished workpiece quality and long-term furnace stability.

Part Two: Standard Installation Process

Step 1 – Equipment Foundation Acceptance

 

  • Foundation compressive strength inspection

  • Horizontal flatness calibration

  • Load-bearing safety capacity verification

 

Step 2 – Equipment Positioning & Fixing

  • Precision lifting & centering positioning

  • Anchor bolt locking & fixation

  • Overall structural level calibration

 

Step 3 – Electrical System Wiring & Connection

  • Main industrial power supply wiring

  • PLC control cabinet assembly & pre-debugging

  • Full grounding safety loop testing

 

Step 4 – Protective Atmosphere System Installation (Custom Optional)

  • Ammonia / nitrogen gas pipeline layout & connection

  • Pipeline high-pressure air tightness leakage test

  • Precise gas flow rate calibration

Part Three: Complete Commissioning Procedure

01
Cold no-load mechanical commissioning
02
Gradient heating curve test run
03
Multi-zone temperature control precision calibration
04
Full power continuous load endurance test
05
Multi-point furnace chamber temperature uniformity inspection
06
Mass workpiece full load continuous trial operation
07
Actual customer workpiece batch heat treatment firing test
08
Finished product hardness performance testing
09
Metallographic microstructure inspection & analysis
10
Process parameter fine-tuning
11
Final validation to guarantee all workpieces comply with international technical standards

Part Four: Technical Advantages

Why Select Our One-Stop Installation & Commissioning Service?

 

  1. Dedicated professional heat treatment engineering team

  2. Decades of industrial furnace manufacturing & field service experience

  3. Standardized, ISO-aligned installation & commissioning workflow

  4. Global overseas on-site engineer deployment service

  5. Full set of formal inspection & test technical reports delivered post-commissioning

 

Service Quality Guarantees

 

±1℃ high-precision temperature control within specified tolerance Consistent, uniform furnace chamber temperature distribution 100% qualified gas pipeline air tightness Custom optimized heat treatment process parameters for your workpieces

Part Five: Overseas Service Support

We deliver worldwide furnace installation & commissioning solutions, covering key markets: Southeast Asia, Russia, Middle East, Europe and other global regions.

Combined remote real-time technical support plus on-site engineer guidance eliminates project delays and guarantees smooth, on-time project handover.

 

Ready for furnace installation & commissioning support?

 

Reach out to our team for a customized full technical solution and competitive quotation.

  • Get Custom Solution
  • Book Engineer Video Consultation
Do You Have Any Questions?

If you are interested in any of our products or would like to make your customized order, please feel free to contact us. We are looking forward to establish successful business relations with you.

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