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About Us
Technical Support
Customization Scope and Process
Professional Technical Support | Fast Response | Long-Term After-Sales Warranty We deliver premium heat treatment furnaces and provide clients with sustained long-term technical support & full lifecycle service guarantees.
I. Requirements Confirmation (Most Critical)
1. Workpiece Basic Information
Raw material grade: 45# steel, 20CrMnTi, stainless steel, alloy steel and other metal materials
Max workpiece dimension & single batch furnace loading capacity
Daily & annual production output volume
Target mechanical performance: specified hardness value & metallographic microstructure standard
2. Heat Treatment Process Requirements
Process type: Quenching, Tempering, Normalizing, Carburizing, Bright Annealing
Protective atmosphere demand: Nitrogen, Hydrogen, mixed cracked ammonia atmosphere
Technical standard: Zero surface oxidation & zero decarburization
Working temperature range: 850℃ / 950℃ / 1100℃ & customizable high temperature
☞ This stage defines the overall furnace structure and core configuration.
II. Equipment Selection
Custom furnace type selected strictly according to your production demands:
|
Production Requirement Scenario |
Recommended Furnace Model |
| Small-batch high-precision precision parts | Vacuum Heat Treatment Furnace |
|
Large-volume continuous mass production |
Mesh Belt Furnace / Pusher Furnace |
|
Conventional quenching & tempering processing |
Box Chamber Furnace |
|
Metal surface hardening treatment |
Carburizing Furnace / Nitriding Furnace |
Heating source: Electric resistance heating / Gas combustion heating
Furnace lining material: 304 stainless steel / 310S high temperature resistant steel
Thermal insulation material: Ceramic fiber blanket / Heavy refractory brick
Temperature control precision: ±1℃ high accuracy / ±5℃ standard accuracy
III. Custom Engineering Design Phase
1. Mechanical & Structural Design
High-strength furnace shell structural calculation
Reserved thermal expansion gap for high-temperature operation
Loading & unloading mode: Manual operation / Automatic robotic arm feeding
2. Electrical & Intelligent Control Design
PLC automatic central control system
Multi-zone intelligent temperature controller
Overheat & gas leakage safety alarm linkage system
Real-time heat treatment data recording & storage system
3. Protective Atmosphere System (If Required)
Precise gas flow automatic adjustment
Full airtight anti-leakage structural design
Gas safety interlock protection mechanism
IV. Standard Manufacturing Production Flow
Precision machining of furnace main body frame
High-temperature heating element assembly (electric radiant tube / silicon carbide heating rod)
Multi-layer thermal insulation laying & construction
Complete electrical control cabinet wiring & assembly
Atmosphere gas pipeline layout & installation
Full machine overall assembly & preliminary inspection
V. Strict Factory Commissioning & Testing
Cold no-load non-firing commissioning
Gradient heating curve calibration test
Full power continuous endurance test
Full pipeline air tightness leakage inspection
Full-load workpiece simulated trial operation
Actual workpiece sample heat treatment firing test
Post-processing finished product hardness testing
Metallographic microstructure laboratory inspection
☞ All testing procedures determine the finished furnace’s final stability & processing quality.
VI. On-site Delivery & Professional Technical Training
Global on-site installation & commissioning service
Complete equipment operation training for your operators
Daily maintenance & troubleshooting technical training
Complete spare parts catalog & supply list provided
VII. Long-Term Post-Delivery Optimization Service
As a reliable professional furnace manufacturer, we offer continuous value-added optimization after equipment handover:
Custom heat treatment process parameter optimization suggestions
Equipment energy consumption monitoring & efficiency analysis
Secondary automation upgrade & reconstruction service
24/7 remote real-time data monitoring technical support
If you are interested in any of our products or would like to make your customized order, please feel free to contact us. We are looking forward to establish successful business relations with you.
